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Highlights

  • Advising clients on part design, material selection, manufacturing strategies, and sourcing

  • Designed and shipped functional prototypes of a novel medical device intended to reduce hospital acquired pressure injuries for intubated patients

  • Designed and shipped prototypes for watersports safety equipment

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Square2 Studio LLC
Self-Employed

Mechanical Engineering Consultant

 June 2024 - Present

Skills

CAD (Onshape), sourcing, prototyping, injection molding DFM, client acquisition

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Neuralink, Inc.
Robot Hardware Team

Highlights

  • Designed, built, and implemented a variety of manufacturing tools and equipment including multiple pneumatic presses and an end-of-line test device used for robotic consumables

  • Promoted after ~1 year to manage 4 direct reports and oversee all in-house manufacturing of robotic and surgical consumables

  • Created BOMs, part drawings, manufacturing SOPs, V&V tests, label designs and guidelines, and various FDA documents

Mechanical Engineering Manager

March 2024 - June 2024

Mechanical Engineer

February 2023 - March 2024

Skills

CAD (solidworks), equipment design, prototyping, V&V testing, GMP requirements, equipment qualification, vendor qualification, team leadership, MES systems

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W.L. Gore & Associates
Deployment Systems Platform

Highlights

  • Developed and implemented material collection fixture for extruded catheter components, improving both yield and eliminating need for non-conforming material collection

  • Developed prototype manufacturing tool for post processing injection molded components, anticipated cycle time reduction by 75%

  • Supported extrusion line for catheter components used in endovascular deployment systems

Process Engineer

September 2022 - June 2023

Skills

CAD (solidworks), equipment design, design controls, extrusion manufacturing

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Tesla Motors, Inc.
Interiors Department

Highlights

  • Reduced cost of interior hard trim components by approximately $40 per vehicle for new Model 3 through should-cost analysis (estimated $40 million annual savings)

  • Developed prototype interior component concept and presented to VP of Design, feedback was overwhelmingly positive

  • Received offer for further employment

Mechanical Design Engineering Intern

June 2022 - August 2022

Skills

CAD (CATIA V5), should-cost analyses, prototyping, injection molding DFM, snap fit design

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POBA Medical

Highlights

  • Managed 5 figure client project as an intern including gathering design requirements, generating drawings, designing and machining custom tooling, manufacturing custom blow molded components, and shipping to customer 

  • Designed and built multiple pieces of test equipment using 3D printed components, PLC controllers, and pneumatics 

Mechanical Design Engineering Intern

July 2021 - April 2022

Skills

CAD, CAM, CNC machining, blow molding, catheter design and assembly, equipment design

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